I had similar problem on HP XP array. I have found the issue during regular SRM tests. In adition, the problem occurs everytime, but each time for different vmx. I really don't know what causes the problem, but I'm handling this situation by simply copying .vmx files to DR site and placing them on a LUN, where I am storing iso and template files. In case of replication failure, I have always got my vm config files on hand