Thanks, yeah I am using both of those templates.

The problem is - after logoff/logon, if you launch productivity tools, it only seems to remember your username.  It makes you enter password and go thru first run wizard every time.  Also unregisters the outlook plugin.  I really think its related to that binary config file it references, it seems to create a new one on every logon and ignore the other settings in the registry.  It's odd.